The blend is engineered through a twinâscrew extrusion process that ensures intimate molecular intermixing, resulting in a homogeneous, isotropic sheet with minimal phase separation. | Property | Typical Value (±5 %) | Test Standard | |----------|----------------------|----------------| | Density (at 23 °C) | 1.20 g cmâ»Âł | ASTM D792 | | Tensile Strength (MD/TD) | 70 MPa / 65 MPa | ASTM D638 | | Elongation at Break (MD/TD) | 120 % / 115 % | ASTM D638 | | Flexural Modulus (25 mm) | 2.5 GPa | ASTM D790 | | Impact Strength (Izod, notched) | 600 J mâ»Âč | ASTM D256 | | Heat Deflection Temperature (HDT, 0.455 MPa) | 115 °C | ASTM D648 | | Service Temperature Range | â40 °C to +120 °C (continuous) | Manufacturer data | | Coefficient of Thermal Expansion (CTE) | 70 Ă 10â»â¶ °Câ»Âč (inâplane) | ASTM D696 | | Water Absorption (24 h, 23 °C) | â€0.2 % | ASTM D570 |
For optimal adhesion, a light corona or plasma treatment (e.g., 30 W, 30 s) markedly improves surface energy from ~40 mN mâ»Âč to >55 mN mâ»Âč, facilitating strong bonds with both polar and nonâpolar adhesives. visicryl 7290 tds
*Parameters are typical starting points; fineâtuning may be required based on sheet thickness, equipment, and desired surface finish. The blend is engineered through a twinâscrew extrusion
The low haze and high transmission make Visicryl 7290 suitable for applications where visual fidelity is essential, such as instrument panels, signage, and optical lenses. The incorporated UV stabilizer limits photodegradation, preserving clarity even after prolonged outdoor exposure. | Process | Recommended Parameters* | |---------|--------------------------| | Extrusion (sheet) | Melt temp 280â300 °C; die gap 0.8â2 mm; line speed 80â150 m minâ»Âč | | Thermoforming | Preheat 130â150 °C; form temp 180â200 °C; draw ratio â€3:1 | | Laser Cutting | COâ laser, 30â40 W, 0.1 mm kerf; minimal meltâback due to low melt viscosity | | CNC Machining | Feed 120â180 mm minâ»Âč, spindle speed 12 000â18 000 rpm; use carbide tools | | Adhesive Bonding | Use acrylicâbased or epoxy adhesives; surface prep: IPA wipe, 30âs dwell | | Welding | Hot plate welding at 260 °C; ultrasonic welding possible at 20 kHz, 4 kW | The low haze and high transmission make Visicryl
Key Takeâaways: The combination of polycarbonate toughness and acrylic stiffness yields a material that resists cracking under impact while maintaining a rigid, dimensionally stable platform across a wide temperature window. | Optical Parameter | Value (Typical) | Test Standard | |-------------------|----------------|----------------| | Visible Light Transmission (400â700 nm) | â„92 % (at 2 mm) | ASTM D1746 | | Haze (at 2 mm) | â€2 % | ASTM D1003 | | Refractive Index (nâDâ) | 1.495 | Manufacturer measurement | | Yellowing Index (after 100 h UVâA exposure) | â€1.0 | ASTM G155 | | Gloss (60° geometry) | 85 GU | ASTM D523 |
An essay that summarizes the key information a user would expect from a formal technical data sheet, while also placing the material in a broader context of its applications, performance, and handling considerations. 1. Introduction Visicryl 7290 is a highâperformance, transparent thermoplastic polymer sheet marketed under the Visicryl brand family. It belongs to the class of polycarbonateâacrylic blends engineered for demanding optical, mechanical, and environmental requirements. The â7290â designation identifies a specific formulation that balances superior impact resistance, excellent UV stability, and a low coefficient of thermal expansion (CTE). Because of these attributes, Visicryl 7290 is frequently chosen for applications such as protective glazing, automotive light covers, medical device housings, and highâclarity display panels.
The following essay presents a structured, TDSâstyle synopsis of Visicryl 7290, covering its composition, physicalâmechanical properties, optical performance, processing guidelines, safety information, and typical endâuse scenarios. All data are expressed in metric units and reflect typical values supplied by the manufacturer; actual values may vary slightly depending on batch, thickness, and processing conditions. | Component | Approximate Weight % | Function | |-----------|----------------------|----------| | Polycarbonate (PC) | 55â65 % | Provides toughness, impact resistance, and high heat deflection. | | Acrylic (PMMA) resin | 30â40 % | Contributes to optical clarity, UV resistance, and stiffness. | | UVâabsorbing additive | 2â4 % | Extends outdoor durability by suppressing UVâinduced yellowing. | | Flameâretardant system (e.g., brominated or phosphorusâbased) | â€2 % | Meets ULâ94 Vâ2 or Vâ0 classification for many markets. | | Processing aids (lubricants, stabilizers) | â€1 % | Improves melt flow and reduces thermal degradation during extrusion. |